EoL test stand for wheel loaders

Quality assurance at the end of the production line

  • Type: EoL test stand
  • Device under test: small and mid-sized wheel loaders
  • Test task: EoL functional test before delivery

Modern wheel loaders consist of many assemblies that have to work together precisely. Before delivery, a complete end-of-line (EoL) test makes sure every system works as intended and meets the quality standard. A systematic final test finds production defects early, so they can be fixed. This prevents later failures and reduces the risk of costly warranty claims.

  • Construction machinery
  • Complete system
  • End-of-line

Benefits at a glance

  • Efficient final inspection: accurate, repeatable test results
  • Fast test processes: streamlined sequences
  • Intuitive operation: clearly structured test software for operators
  • Modular: scalable test stands for different vehicle models
  • Automated documentation: complete test records for quality assurance

Test tasks

  • Hydraulic system: various functional tests
  • Drivetrain: driving behavior at different speeds (optionally with power measurement)
  • Electrics and electronics: CAN bus tests, sensor validation, lighting check
  • Brakes: static test with linear increase of roller torque
  • Steering: response behavior, steering angle test
  • Safety functions: emergency stop, overload protection
  • Ergonomics and comfort: air conditioning check and chassis setting test

The TMX EoL test stand in detail

The TMX EoL test stand runs a complete, efficient end-of-line test of wheel loaders. It covers every required test, from idle speed setting through hydraulic and brake tests to electronic function checks. Modern technology and intuitive operation make the quality inspection fast, accurate and reliable before the wheel loader leaves the plant.

Test stand hardware

  • Rugged platform, accessible by ramp for the vehicle and on foot for operators
  • Easy access to every interface around the wheel loader
  • Clamping hooks for chain anchoring during the brake test
  • Powerful drive rollers for the brake test

Automation and control

  • Direct connection to the vehicle bus (CAN) to set parameters in the control unit and read internal actual values
  • Data acquisition system for external sensors on a swivel arm, for easy sensor placement at the measuring points
  • Test stand PLC handles sequence control, e.g. during the brake test, and torque control for load profiles
  • Operation via mobile panel: the operator moves freely around the wheel loader with a tablet (Wi-Fi)
  • Reports with acceptance record for delivery

Operating software

  • Base station with PC and monitor: loading the configuration and general operation
  • Mobile operator panel the operator carries by hand
  • Test sequence: step-by-step guidance for the operator
  • Automatic reports: all settings and measured values as acceptance record for the vehicle documents
  • Connection to higher-level plant systems

Summary

With the TMX EoL test stand for wheel loaders, manufacturers make sure their machines leave the plant reliable, safe and ready for use. Current test stand technology, smart automation and simple operation make the final inspection efficient and error-free.

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TMX Solutions provides custom measurement, test and control solutions for complex requirements in research and development. Our experienced team develops systems that deliver precision and long-term value: independent, innovative and customer-focused.

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61169 Friedberg
Germany

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